IIL Six Sigma Project Results

In today’s competitive business environment, even the best companies are searching for ways to gain and maintain an advantage. IIL’s Lean Six Sigma programs have a proven track record of delivering massive financial results across all business sectors. Through IIL’s delivery of Lean Six Sigma training, companies have:

• Reduced the amount of product incorrectly routed to inspection station by 60%.

• Decreased labor costs by $75,000 annually.

• Reduced re-iron costs by 50% in three months.

• Reduced the cycle time of high priority defect System Change Requests by 60%.

• Improved pre-print package accuracy rating by 10%.

• Reduced service order errors by 30%, increasing revenue by $190,000 annually.

• Reduced cycle time of payment postings by 15%.

• Reduced incomplete marketing requisitions by 30%, increasing cycle time by six days.

• Reduced billing errors by 78%, increasing uncollected revenue by $160,000.

• Decreased unnecessary carton line shut downs by 30%, resulting in $220,000 cost reduction.

• Improved resource forecasting accuracy by 12%, resulting in improvement of resource utilization and 35% reduction of overtime expenses.

• Improved IT Change Control process for city government.

• Reduced rework incidents for promotion request process.

• Reduced the amount of product routed to re-roll process by over 44%, resulting in over $77,000 in annual savings.

• Reduced the staffing cycle time process, resulting in a savings of $343,000.